Kalani High School Wrap Around Deck
AOK is going to build a really big deck!
When: April 5, 26 may 3, 10, 17, June 7. 8am to 4pm (these dates will probably change
Who: Open to experience carpenters and anyone who wants to learn
Bring: Close toed shoes, paint cloths, sun block, water bottle
Food: Yep if it’s during lunch we will feed you lunch
Dress: Close toed shoes and clothes you don’t mind getting paint on
The Story:
In the back of Kalani High School there is an old shed about 21 ft by 21 ft, that Bryan Silver built. If it had a big deck and a simple roof then the students could actually use it for classes. We will be adding 640 square feet of decking to the existing structure and the existing deck. This will not be an artistic Job. The goal here is safe, simple and practical.
Making it easy:
Instead of building 1 big deck we will build 8 small decks about 10ft by 10 ft each and simply attach them to each other. This way different groups can work on different things and we won’t be in each other’s way.
Who came to the last Kalani Project:
Kate
Ashton
+3 Kalani Students
Evan
Alex K
Jenny L
Oliver K
Mey D
Jordan D
Jason L
Kipp + 2
Z
Micheal F
Colette + Nik
What it looks like right now:
The Plan / Schedule
Prep before:
Get the materials delivered
Check to make sure we have everything
Transport the materials from down below to the job site
Weed wack the area so the grass is shorter
Stage 1: Blocks: set the blocks so the deck can sit on the blocks. It will require only a little bit of digging.
Remove the old railing
Remove the old ramp
13 16x16x6 inch blocks
59 7x7x4 inch blocks
Level Them and dig them into the ground if they are to high. Most can just be placed on the ground and they are good
Stage 2: Deck: Build the deck in 8 different sections about 20 feet away
Build a single section example: 96 inches by 114 using 2x8s
Cut the 2x8s to size screw / nail gun them together
Install Joist hangers for the joists (about 6 joists per section)
Square up the section with 2x4s
Walk the section over to the right spot
Prop up the section to the right hight using 2x4s and the 4x4 post
Screw it in to the posts. (The posts will be 12 feet high and go through the deck, that way they hold up the roof as well)
Add the joists if not done yet
Run 6 inch bolts through the posts 2x8s
Install the 5/8 inch plywood
Different Sections (joists run south/north every 16 inches)
A 96x114
B 96x114
C 96x96
D 120x96 (we will have to cut around the rock on this one)
E 130x96
F 120x96
G 120x96
H 96 x 96 (this one is a triangle)
Railing
Simple 2x2s attached to 2 2x4s with a 2x4 top in-between each post
Stage 3: Roof
Run 2x6’s as beams on the outer edge, bolt them in
Run a 18ft 2x12 down the center to divide where 2 roof structures meet) (the roof will pitch in 2 different directions)
Build 2x4 frames same as deck but with a 24 inch hang over
A 120x114 (runners run south/north every 16 inches)
B 120x114 (runners run south/north every 16 inches)
C 120x96 (runners run south/north every 16 inches)
D 120x96 (runners run East/West every 16 inches)
E 144x96 (runners run East/West every 16 inches)
F 120x120 (runners run East/West every 16 inches)
G 144x96 (runners run East/West every 16 inches)
H 120 x 120 (this one is a triangle) (runners run south/north every 16 inches)
Install plastic roofing on top
Stage 4 - Paint
Just spray the whole thing. Quick and easy
This is the way we can do the railing
Material list
Material list
13 16x16x6 inch blocks
59 7x7x4 inch blocks
72 L brackets (to keep posts from walking off the blocks) https://www.homedepot.com/p/Simpson-Strong-Tie-2-in-x-1-1-2-in-x-1-3-8-in-ZMAX-Galvanized-Angle-A21Z/100375047?MERCH=REC-_-plpsearch_multi-_-100375040-_-0-_-n/a-_-n/a-_-n/a-_-n/a-_-n/a
150 1.5 inch cement screws
25 lbs of 3 inch Hex deck screws black https://www.homedepot.com/p/DECKMATE-9-3-in-Black-Exterior-Self-Starting-Torx-Drive-Flat-Head-Deck-Screw-5-lbs-365-Piece-115926/313358326
4 long hex bits https://www.homedepot.com/p/DEWALT-MAXFIT-ULTRA-6-in-T25-Steel-Screwdriving-Bit-DWAF6TX25-1H/328086671
38 2x8x8
18 2x8x10
15 2x8x12
36 4x4x12
150 6 inch 1/2 inch bolts
300 washers 1/2 inch
150 nuts 1/2 inch
100 Hurricane tie
Joist Hanger for 2x6 https://www.homedepot.com/p/Simpson-Strong-Tie-LUS-ZMAX-Galvanized-Face-Mount-Joist-Hanger-for-2x6-Nominal-Lumber-LUS26Z/100375105
2x12x20
24 2x4x8
70 2x4x10
18 2x4x12
10 2x4x16 (only need one but if we get more long one’s we can use the scrap)
40 2x2x8
14 2x6x10
21 5/8 plywood
44 Roofing 10ft by 2ft
7 boxes Hex screws for roof https://www.homedepot.com/p/Teks-9-15-x-1-in-External-Hex-Washer-Head-Sharp-Point-Roofing-Screw-360-Pack-21401/206024079
Plastic roof closer strips https://www.homedepot.com/p/Palruf-24-in-Horizontal-Plastic-Roof-Closure-Strips-6-Pack-92771/100090602
Paint 15 gallons undercoat
Paint 15 gallons top coat
Nail gun nails - 21° framing gun. 3-1/4" galvanized and 2-3/8" galvanized. https://www.homedepot.com/p/Grip-Rite-3-1-4-in-x-0-131-in-21-Plastic-Collated-Exterior-Galvanized-Smooth-Shank-Framing-Nails-1000-per-Box-GR034HG1M/202275380
30 feet of gutter
Gutter joiners
Gutter downspout
Gutter clips
7 10ft L flashing for roof https://www.homedepot.com/p/Gibraltar-Building-Products-3-in-x-3-in-x-10-ft-Bonderized-Steel-90-L-Flashing-LF33B/202220563
1 5/8 hex screws for screwing down flyboard 25 pounds https://www.homedepot.com/p/DECKMATE-8-x-1-5-8-in-Tan-Star-Flat-Head-Wood-Deck-Screw-25-lbs-Box-3096-Pieces-115992/326224682